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High-Precision Online Weight Verification
High-speed food processing, pharmaceutical, and consumer packaged goods facilities require 100% weight accuracy to comply with legal metrology standards and prevent costly product giveaway. Syspex addresses these compliance requirements by integrating high-performance checkweigher systems directly into active conveyor lines. These automated units dynamically weigh individual packages at high speeds, automatically rejecting underfilled or overfilled items from the line without interrupting throughput.
Advanced Foreign Body Detection and Contaminant Inspection
Metallic contaminants pose a severe risk to consumer safety, equipment integrity, and brand reputation. To eliminate foreign bodies from your production flow, Syspex supplies industry-leading metal detector hardware and X-ray inspection technology. Powered by trusted solutions from Thermo Scientific, these systems deliver multi-frequency digital signal processing to detect trace ferrous, non-ferrous, and stainless-steel particles—even through metallic foil packaging or damp product environments.
The SYSPEX Advantage in End-to-End Integration
- 30 Over Years of Industrial Experience With over three decades of work, we act as your trusted solutions provider. We deliver complete packaging line risk audits, quality control workflow integration, and sensitivity testing consultation.
- Consultative Engineering We work closely with your team to review your specific product dimensions, packaging materials, and line speeds, ensuring your sourced Thermo Scientific inspection systems integrate seamlessly.
- Regional In-House Technical Expertise Our own technical engineer team is located in Singapore, Malaysia, and Indonesia. This means we can provide fast equipment installation, precision calibration, and preventative maintenance support.
- Sustainability Commitment We source energy-efficient inspection systems engineered with durable, hygienic stainless-steel construction that optimizes power consumption and reduces material waste from false rejects.
Frequently Asked Questions
An inline checkweigher continuously measures the exact weight of every package moving along the production conveyor. If a package falls outside the pre-set weight tolerances (underweight or overweight), the system triggers an automatic reject arm, air jet, or pusher to remove the defective item from the line instantly.
Sourced metal detector configurations utilize advanced multi-frequency technology to identify minute foreign bodies down to fractions of a millimeter. Leading solutions from Thermo Scientific can detect ferrous, non-ferrous, and non-magnetic stainless-steel contaminants, even when inspecting challenging products with high salt or moisture content ("product effect").
Yes. Combination systems integrate a dynamic checkweigher and a metal detector into a single compact frame. This dual-function configuration saves valuable factory floor space, streamlines operator controls through a unified interface, and reduces overall capital investment while maintaining dual quality protection.
Thermo Scientific equipment offers specialized multi-frequency metal detection and advanced X-ray inspection capabilities. For products packed in aluminum foil trays or metallic wrappers, X-ray inspection systems bypass the metal packaging to inspect the internal contents for dense foreign objects, including metal, glass, stone, and high-density plastics.
Inspection systems can be outfitted with customized rejection mechanisms based on your product weight and speed. Options include pneumatic pushers, air-blast jets, drop-belt rejectors, or drop-flap gates, coupled with locked reject bins to prevent non-compliant products from re-entering the supply stream accidentally.
The return on investment is achieved by eliminating expensive product recalls, preventing raw material giveaway, avoiding regulatory non-compliance fines, and safeguarding brand reputation. Automating your quality control process ensures 100% batch integrity and lowers long-term operational risk.